Capabilities & Resources Overview
Our solutions draw on broad capabilities that include the following:
Design Capabilities
- 3-D Cad-Key & 3-D Solid Modeling Design
- Connector & Terminal Engineering
- Magnetic Component Engineering for Applications from Low-cost / High-volume, Custom Consumer Products though High-reliability Military, Space, and Aerospace
- Mechanical Engineering & Electronic Component Packaging
- Power Supply & Other Systems Engineering
- Sensor & Reed Switch Engineering
Plastic Molding Capabilities
- Custom Molding
- Encapsulation Molding
- Injection Molding
- Insert Float Molding
- Insert Molding
Manufacturing Capabilities
- 52ga-8ga & Foil Magnetic Component Winding
- Complete, In-house Machine shop
- Fully Equipped Certified Test Labs
- Glass to Metal Sealing
- Hand, Semi-automatic and Fully Automatic Assembly
- Hi-volume, Progressive-Die Stamping
- Rapid Prototyping
- TS16949:2002, QS9000 and ISO Certified Plants
- Wind and Assemble all core shapes and types including Laminated, Class 2, Air, EE, EF, EFD, EP, ETD, Pot Core, PQ, RM, Toroid, Rod, UU and UI
- Wind to 12,000 Turns; to 20,000VA, 5000 Volts, 200 Amps
- Wire Prep and Wire Harness Assembly
Experienced in:
- Custom Products & Value-added Solutions
- Responding to and Solving Customer's Problems
- UL, CSA, IEC, TUV & VDE Standards
General Capabilities
- 2-D and 3-D CAD
- Automated equipment
- Coil winding
- Custom tooling
- Fully-integrated manufacturing
- Glass to metal sealing
- Hand, semi-automated and automated assembly
- Insert and custom molding
- Laser welding
- Machine shop
- Progressive stamping
- Rapid prototyping
- Solid modeling
- Value-added engineering
- Wire prep and wire harness assembly
Laboratory Testing Capabilities
- CMM / Optical Comparator
- Corona Testing
- Cross-Sectioning
- Geometric Tolerancing
- Hi-Temp Testing (Up to 260°C)
- Humidity Testing (-18°C to 93°C, 98% RH, cycle temp or steady state).
- Lead Pull Testing
- Mechanical Shock Drop Testing (½ sine 50g 11ms, ½ sine 1500g .5ms, or sawtooth 100g 6ms)
- Microscopic Inspection
- Polishing
- Salt Fog Testing
- Solderability Testing
- Thermal Cycle Testing (-68°C to 177°C)
- Thermal Shock Testing (-70°C to 200°C, LN2 boost assures less than a 5 minute air-temperature recovery time).
- Vibration Testing (Sine or Random profile, 1" pk-pk displacement, 0 to 80 g pk, 5 to 2000 HZ)
- X-Ray
Quality Systems
- AS9100
- Environmental Test Lab
- ISO9000
- Mil PRF-27
- Mil-I-45208
- Mil-Std-2000
- Mil-Std-981
- Mil-T-21038
- NHB 5300.4(3A-2)
- QPL
- TS16949
- International Traffic in Arms Regulations (ITAR) Registered
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- 3-D Cad-Key & 3-D Solid Modeling Design
- Connector & Terminal Engineering
- Magnetic Component Engineering for Applications from Low-cost / High-volume, Custom Consumer Products though High-reliability Military, Space, and Aerospace
- Mechanical Engineering & Electronic Component Packaging
- Power Supply & Other Systems Engineering
- Sensor & Reed Switch Engineering
- Custom Molding
- Encapsulation Molding
- Injection Molding
- Insert Float Molding
- Insert Molding
- 52ga-8ga & Foil Magnetic Component Winding
- Complete, In-house Machine shop
- Fully Equipped Certified Test Labs
- Glass to Metal Sealing
- Hand, Semi-automatic and Fully Automatic Assembly
- Hi-volume, Progressive-Die Stamping
- Rapid Prototyping
- TS16949:2002, QS9000 and ISO Certified Plants
- Wind and Assemble all core shapes and types including Laminated, Class 2, Air, EE, EF, EFD, EP, ETD, Pot Core, PQ, RM, Toroid, Rod, UU and UI
- Wind to 12,000 Turns; to 20,000VA, 5000 Volts, 200 Amps
- Wire Prep and Wire Harness Assembly
- Custom Products & Value-added Solutions
- Responding to and Solving Customer's Problems
- UL, CSA, IEC, TUV & VDE Standards
- 2-D and 3-D CAD
- Automated equipment
- Coil winding
- Custom tooling
- Fully-integrated manufacturing
- Glass to metal sealing
- Hand, semi-automated and automated assembly
- Insert and custom molding
- Laser welding
- Machine shop
- Progressive stamping
- Rapid prototyping
- Solid modeling
- Value-added engineering
- Wire prep and wire harness assembly
- CMM / Optical Comparator
- Corona Testing
- Cross-Sectioning
- Geometric Tolerancing
- Hi-Temp Testing (Up to 260°C)
- Humidity Testing (-18°C to 93°C, 98% RH, cycle temp or steady state).
- Lead Pull Testing
- Mechanical Shock Drop Testing (½ sine 50g 11ms, ½ sine 1500g .5ms, or sawtooth 100g 6ms)
- Microscopic Inspection
- Polishing
- Salt Fog Testing
- Solderability Testing
- Thermal Cycle Testing (-68°C to 177°C)
- Thermal Shock Testing (-70°C to 200°C, LN2 boost assures less than a 5 minute air-temperature recovery time).
- Vibration Testing (Sine or Random profile, 1" pk-pk displacement, 0 to 80 g pk, 5 to 2000 HZ)
- X-Ray
- AS9100
- Environmental Test Lab
- ISO9000
- Mil PRF-27
- Mil-I-45208
- Mil-Std-2000
- Mil-Std-981
- Mil-T-21038
- NHB 5300.4(3A-2)
- QPL
- TS16949
- International Traffic in Arms Regulations (ITAR) Registered
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